Flexural behavior of singly curved GFRP sandwich panel with polyurethane foam core

Curvilinear architecture and structures are becoming a worldwide trend for its streamlined appearance and synchronicity with the surroundings. Nonetheless, the conventional construction materials might not be able to achieve the desired curvilinear geometries in an effective and economic manner. In this regard, glass fiber-reinforced polymer (GFRP) curved sandwich panel with polyurethane foam core is able to meet the requirement of the construction efficiency and economy as well as satisfy the need for a lower energy consumption. However, few studies are available on the mechanical behavior of such panels. In this regard, this work was to conduct an experimental and numerical investigation on the singly curved GFRP sandwich panels to evaluate the flexural performance. In particular, the effect of the foam density, inclined angle, core thickness and stacking sequence of face sheet on the load-carrying capacity and failure mode was addressed. Four failure modes were identified. The singly curved GFRP sandwich panel showed an improved stiffness when compared to the flat panel, but showed more complicated failure mechanism. The stiffness of the curved panel with inclined angle 30° was 250 % higher than that of the flat panel in the test results. It was shown that the strength and stiffness increased as the density and thickness of the foam core increased. In addition, a finite element analysis was conducted via MSC.Marc and validated by the experimental results. A parametric study was performed to address the design parameters. It was found that the specimens with inclined angles of 30° and 45° showed the greatest stiffness.