Multistrand Twisted Triboelectric Kevlar Yarns for Harvesting High Impact Energy, Body Injury Location and Levels Evaluation

Abstract Developing ultrahigh‐strength fabric‐based triboelectric nanogenerators for harvesting high‐impact energy and sensing biomechanical signals is still a great challenge. Here, the constraints are addressed by design of a multistrand twisted triboelectric Kevlar (MTTK) yarn using conductive and non‐conductive Kevlar fibers. Manufactured using a multistrand twisting process, the MTTK yarn offers superior tensile strength (372 MPa), compared to current triboelectric yarns. In addition, a self‐powered impact sensing fabric patch (SP‐ISFP) comprising signal acquisition, processing, communication circuit, and MTTK yarns is integrated. The SP‐ISFP features withstanding impact (4 GPa) and a sensitivity and response time under the high impact condition (59.68 V GPa −1 ; 0.4 s). Furthermore, a multi‐channel smart bulletproof vest is developed by the array of 36 SP‐ISFPs, enabling the reconstruction of impact mapping and assessment of body injury location and levels by real‐time data acquisition. Their potential to reduce body injuries, professional security, and construct a multi‐point personal vital signs dynamic monitoring platform holds great promise.