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Electrical, microstructural, and mechanical behavior of HSLA X70 pipeline welded by GMAW and FCAW processes

Abstract

This study proposed the dynamic modeling and control strategy for GMAW and FCAW processes using two parallel-connected inverters in the power supply to weld an HSLA X70 steel pipeline using short-circuiting and spray transfer modes. The obtained results showed a great similarity between the welding current and voltage of the simulation model and the experimental process. A novel technique, the single-sided enveloped spectrum (SSES), proved highly efficient in estimating droplet detachment frequency (DDF). Mesh area calculations confirmed the high arc stability due to optimized welding parameters. The microstructure of a GMAW pass consisted primarily of coarse acicular ferrite, Widmanst & auml;tten ferrite, and polygonal ferrite, with minor traces of bainite. In contrast, the FCAW passes exhibited a wider variety of ferrite morphologies. Grain boundary ferrite (GBF) morphology was prevalent, while the capping passes showed a distinct feature: very fine grains of bainite and acicular ferrite. Vickers micro-hardness measurements revealed a significant reduction in hardness within the Heat Affected Zone and Weld Zone of the GMAW process, down to approximately 180 +/- 5 HV. Conversely, the capping pass exhibited the highest micro-hardness, reaching around 230 HV. This increase is attributed to the presence of a fine, columnar microstructure composed of Widmanst & auml;tten and polygonal ferrite.

article Article
date_range 2024
language English
link Link of the paper
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Featured Keywords

GMAW
FCAW
Short-circuiting
Spray
HSLA X70 pipeline
SSES
DDF
Arc stability
Microstructure
Micro-hardness
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